In the ever-expanding cannabis market, grow facilities encounter more and more competition every day. New indoor cultivation enterprises are often set up in formerly vacant industrial buildings and commercial spaces. Some companies plan and construct new growth facilities from the ground up. For all these facilities, continuously reducing production costs while supplying the most elevated possible quality in ever-increasing yields is the pathway to ensuring a prosperous business.
Concrete floors are ubiquitous throughout most cannabis-growing facilities, whether an existing or new structures. With the proper treatment, these indoor concrete traffic surfaces can significantly contribute to a company attaining its operational goals. Alternatively, insufficiently protected concrete floors can create annoying and costly barriers to accomplishing company goals.
Challenges in Cannabis Grow Facility Construction
Like every other new industry, widespread acceptance and market expansion bring regulation to the cultivation of cannabis. Local governments pay greater focus on how cannabis cultivation facilities are constructed and managed. Alongside the usual concerns of safety in the construction and working conditions for employees, and tax incentives elected officials are becoming subject to pressure by their constituents to study the effects of cannabis cultivation on their localities.
The high energy usage for lights in the grow room, and high use of water are only one part of the equation. The requirements for humidity and temperature could be comparable to the indoor swimming pool setting. Although moisture and warmth are perfect for the growth of cannabis they also create the perfect conditions to encourage the growth and expansion of fungi as well as other harmful microorganisms. Thus, it is important to ensure the health of plants in a moist indoor climate.
Carbon dioxide (CO2) enrichment of the grow room air is a common practice that has proven to boost crop yields also presents a health and safety issue in urban areas with high density.
A lot of cannabis cultivation facilities create plants that are destined for medicinal or pharmacological use and pose a number of issues. This alone requires attention from regulators for the health of the consumer.
In the end, producers must be aware of the changes in the industry's regulations of federal and local agencies regarding their operations, facilities, and the products they sell.
Bare Concrete Floors in Grow Rooms
As a construction material, concrete continues to be the leading choice for industrial and commercial construction. Despite the numerous advantages of concrete flooring, it may be a major challenge for cannabis grow rooms if without protection.
- Untreated, untreated concrete can be naturally porous and absorbs water and liquids. The substances found in grow rooms like fertilizers, fungicides and other chemicals are able to leach across the concrete floor slab to the groundwater and soil. It doesn't matter whether they are synthetic or organic the concentrations of these substances can be extremely damaging to the environment around it.
- In an existing or newly built facility, it's unusual for the under-slab vapor barrier to get damaged during the construction. In this case, moisture from the soil underneath the floor slab could be able to enter the concrete and then move upwards osmotically and cause a phenomenon known as Moisture Vapor Transmission (MVT). The resulting vapor and moisture tend to become more alkaline as it moves up and over the concrete slab. MVT may cause blisters bubbles, bubbles, and other harm to floor and wall coverings.
- The high temperatures, the regular irrigation of plants, and the high relative humidity that is maintained within many grow rooms could compromise the structural integrity of grown room slabs that aren't protected.
- In the small area of a grow room the humid, warm air can encourage the proliferation of microbes. Food and pharmaceutical facilities are top of the priority list for facilities' sanitation, as stipulated by the code.
The guidelines for public health for cannabis cultivation facilities across different areas of the nation are becoming increasingly similar to the requirements for food processing. Common requirements include:
- Smooth and durable floor surfaces that can be easy to clean and are in good condition.
- Possess a proper floor slope to a clean floor drain that is free of puddling.
- A cove floor-to-wall that is integral to the base.
These directives can't be fulfilled with only concrete by itself.
Optimal Grow Room Flooring Performance
In certain areas, the cannabis cultivation facilities are under strict construction codes and regulations. This is sure to expand to new areas soon.
Floors in Grow Rooms, as those in their food and pharma industry similar rooms, must be designed to:
- Create a monolithic, nearly seamless surface to remove crevices, grout lines, and other damp, dark places where pathogens and dirt are likely to hide.
- They should be waterproof and non-porous, thereby providing the surface with the ability to separate harmful materials on the surface to allow for appropriate cleaning up when required.
- Let you correct or improve the slope in the floor slope for drainage, and without low points to prevent puddling
- Install with integrated coves that connect to the floor for washing down and sanitizing.
- have the strength and the thermal shock resistance and a strong bond that allows for steam-cleaning or hot power washing when required.
- allows seamless continuous surface installation on concrete curbs, as well as containment areas.
- Offer antimicrobial solutions for extremely sensitive areas.
- Demonstrate superior compression strength as well as impact resistance for durability when undergoing heavy loads
- Displays outstanding abrasion resistance which allows the system to operate in the face of relentless wear-and-tear
- Offers customizable slip-resistance options that are able to be balanced by easy clean-ability
- Allows making use of floor warnings for safety, including colored traffic markings and work zone indications
- Formulated with low-odor and low-VOC chemicals that comply with all E.P.A. or similar laws.
- Allow you to earn LEED Green Building Credits where desired.
- Offer options to refurbish damaged or old concrete surfaces that allow for the reuse of facilities' resources, instead of needing to be destroyed and thereby contributing to unnecessary landfill waste
- Stand up and perform under constant humid grow room conditions without damaging
- Make sure you are in compliance in accordance with F.D.A., USDA, E.P.A., A.D.A., OSHA, and local regulations and guidelines.
- Provide MVT mitigating solutions when Moisture Vapor Transmission Site problems are evident
- Offer waterproofing options for buildings with multiple stories
- Provides excellent resistance to a variety of chemicals including fertilizers and extreme pH chemicals
Finding a reasonable floor system that includes all of the above elements might seem like an impossible task. However, ArmorThane now offers cannabis facility flooring that is designed to meet the requirements of cultivators' hygiene safety, regulatory compliance, longevity, and financial requirements.
Resinous Flooring Value for Cannabis Facilities
Selecting the best floor options for a specific cultivation space could be the biggest choice. Because floors are everywhere in the structure, inadequate selection and inadequate protection from concrete slabs could cause destruction to yields and profits over time.
Many facilities cannot afford the expense and inconvenience of unneeded floor maintenance or repair. Moving plant beds that are heavy and pots that weigh a lot to allow employees an access point to floor space can cause an overwhelming task. Additionally, the unplanned downtime and the general juggle of materials that must always be arranged make a convincing argument to invest in high-quality flooring for your grow room at the beginning.
A great long-term investment, resinous products that are of professional quality floor systems provide cannabis growers with a distinctive collection of options for their cultivation rooms. The type of flooring has all of the features you want to be listed above, but it offers a range of additional advantages to the operation of a growing room which include:
Super High Gloss Finish
- Highly reflective floor surfaces allow light that enters the area through the overhead area to bounce upwards, opening the underside of leaves to the light, thus increasing yields.
- High-gloss, exceptional floor finishes that are light in color allow you to make the most of your lighting sources effectively increasing the amount of light that your room receives.
- Getting more light without having to add fixtures reduces the use of energy and costs associated with it.
Virtually Seamless Material
- Flooring made of resin that is fluidly applied offers a monolithic, impermeable surface that is extremely easy to clean and maintain.
- The almost seamless finish of resinous-coated floors significantly minimizes the areas for pathogens, soil, and microbes.
- Resinous floors, with integral cove bases for eliminating 90-degree angles, adjusting floor slopes to avoid puddling, and providing an almost seamless surface. make for a highly sanitary flooring option.
Outstanding Moisture Tolerance
- Designed specifically for use in wet industrial environments, cementitious urethane flooring is a top choice for humid grow rooms.
- Also called "urethane mortar," this type of floor can help mitigate certain undesirable site conditions, such as Moisture Vapor Transmission (MVT)
Chemical, Acid and Alkali Resistance
- If synthetic or organic various soil enhancers, as well as substances employed to eliminate unwanted fungi and insects, could harm concrete and decrease the useful life for foundational slabs.
In the rapidly growing cannabis market, the grow facilities are facing increasing competition each day. The new indoor cultivation businesses tend to be located in former empty industrial structures as well as commercial spaces. In other instances, businesses are planning and building new facilities for growth from scratch. In all of these facilities that are constantly cutting costs of production while providing the best quality possible and ever-growing yields is the best way to go.
Concrete floors are commonplace in the majority of cannabis-growing facilities, regardless of whether they are new or existing structures. If properly treated of these indoor concrete traffic floors can greatly aid a business in achieving its objectives in operation. However, unprotected concrete flooring can cause a number of annoying and expensive barriers to achieving corporate objectives.
Problems with Cannabis Construction of Grow Facilities
Resinous Flooring Value for Cannabis Facilities
Selecting the best floor solutions for a particular cultivation facility could be one of the manager or owner's most crucial choices. Because floors are everywhere in the structure, making a mistake and inadequate protection from concrete slabs could cause havoc in terms of yields and profits over time.
A few facilities are able to afford the expense and inconvenience of unneeded floor repairs or replacement. Moving plant beds that are heavy and pots that weigh a lot to allow people an access point to floor space can cause difficulty. Furthermore, the unplanned downtime and the general juggling of materials that must always occur make a compelling argument to invest in high-quality flooring for your grow room from the beginning.
A long-lasting value that is unbeatable resinous products that are of professional quality floor systems provides cannabis growers with an exclusive range of options for their cultivation rooms. This kind of flooring offer all the desired features mentioned above, it also offers a range of additional advantages for growing rooms which include:
- Resinous coating systems are slip resistance can be completely customized during the time of installation time that allowing the growers to have greater traction on pedestrian walkways, and lower the slip resistance in raised beds.
- Urethane as well as polyaspartic flooring systems made of resin allow for installing safety lines and colors that mark specific work areas.
- Antimicrobial floors that are available from certain manufacturers provide additional protection against bacterial contamination in very sensitive areas.
- The current industry epoxy floor coatings from trusted suppliers are extremely low to no V.O.C. and are compliant with E.P.A. and other environmental regulations.
Resinous coating systems offer a great value for growers who are informed and require reliable, durable long-lasting, high-performance flooring for their farms.
Support From the Ground Up
From groundbreaking medical breakthroughs to high tensile fibers in construction materials, The growing cannabis industry opens up exciting opportunities for various sectors that are part of our economy. As more new growers join the market there is a pressure to compete increases.
By choosing seamless, moisture tolerant resinous flooring that meets regulatory policies for grow rooms, growers can help reduce their overhead costs on multiple fronts -- and gain an edge over the market.
Click here for more details on The ArmorThane's collection of resinous coating options.