Skip to content

PROTECTING YOUR WORLD

Water Tank Coating
& Concrete Water
Tank Sealers

How to coat and seal steel and concrete water tanks, which products are safe for drinking water, and how polyurea compares with epoxy and cementitious sealers.
Water Tank Coating Quotes

Leaking or rusting water tank? Get it sealed.

Tell us the tank material, size and how the water is used. We will connect you with a certified applicator who can inspect and quote.

  • Steel, concrete or other tank
  • Size or volume
  • Drinking water or non-potable
  • Leaks, rust or old coating
Rather talk now? Call (417) 831-5090
Step 1 of 3
NSF 61
Required for drinking-water contact
NSF/ANSI/CAN 61
AWWA D102
Standard for coating steel water tanks
AWWA
AWWA C652
Standard for disinfecting after coating
AWWA
5°F
Minimum margin above dew point
Industry practice

Water is the most common thing stored in a tank and one of the hardest on it. Steel water tanks corrode at the water line and in the condensation-soaked roof; concrete water tanks leak through shrinkage cracks and joints and slowly lose their surface. The right coating stops both, but anything that touches drinking water has to be certified for it. This guide covers steel and concrete water tanks, potable and non-potable, and when spray polyurea is the right choice.

Quick answer

For drinking water, use only a coating certified to NSF/ANSI/CAN 61, applied at the certified thickness and fully cured, then disinfect the tank before service. Steel tanks are usually blasted to near-white metal and lined with an NSF 61 epoxy or polyurea system. Concrete water tanks need a flexible coating that bridges cracks; spray polyurea gives a seamless, thick membrane that a brushed cementitious or acrylic sealer cannot match. Non-potable tanks for livestock, fire water or irrigation have more product options.

Start here

Which water tank do you have?

Steel

Elevated and ground steel tanks

Corrode at the water line, the floor and the roof underside. Coated per AWWA D102 inside and out.

Concrete

Concrete tanks and reservoirs

Leak at cracks, cold joints and penetrations; surface erodes over time.

Small tanks

Cisterns, stock and rainwater tanks

Concrete, steel or galvanized tanks on farms, ranches and homes. See cistern liners.

Potable or not?If people will drink the water, every material in contact with it must be certified to NSF/ANSI/CAN 61. That one question narrows your product choice more than anything else.
Compare

Water tank coatings compared

CoatingPotable optionsCrack bridgingTypical thicknessReturn to serviceBest for
NSF 61 epoxyYes, certified productsLow10–30 mils in 2–3 coatsDays (cure plus disinfection)Steel potable tanks in good condition
NSF 61 spray polyureaYes, certified productsHigh40–80+ milsTypically faster cure; then disinfectionConcrete and steel tanks, cracked or moving substrates
Polyurea (non-certified)NoHigh40–125+ milsHoursLivestock, fire water, irrigation, process water
Cementitious sealerSome certified productsVery low1/16–1/8 in.DaysMinor concrete resurfacing
Acrylic or elastomeric sealerRarelyModerate10–20 milsDaysExterior concrete only
Sheet liner (PVC, EPDM)SomeHighSheetFastSmall tanks, temporary fixes
Compare against the specific product listing; potable approvals are product-specific and may limit tank size, temperature and cure.
Concrete tanks

Sealing a concrete water tank

Concrete water tanks move. They expand and contract with temperature and fill level, and they shrink as they age, so they crack. A rigid coating cracks right along with the concrete. A thick, high-elongation polyurea membrane spans those cracks and seals cold joints, penetrations and the floor-to-wall corner in one seamless layer.

  1. Drain, clean and dry

    Remove sediment and biofilm, pressure wash and let the concrete dry. Test moisture before coating.

  2. Mechanically prepare

    Abrasive blast or grind to remove laitance and open the surface.

  3. Repair

    Route and fill cracks, patch spalls and bugholes, and detail joints and penetrations.

  4. Prime

    Apply the primer specified for concrete; it seals outgassing and improves bond.

  5. Spray the membrane

    Apply polyurea in multiple passes to the specified thickness, including walls, floor and coves.

  6. Test, cure and disinfect

    Holiday test, verify thickness, allow the certified cure, then disinfect per AWWA C652 before potable use.

Steel tanks

Coating a steel water tank

Steel water tank interiors are typically blasted to near-white metal and coated with an NSF 61 system per AWWA D102. Exteriors get a weather-resistant system with a UV-stable topcoat. Pay special attention to the roof underside and rafters, which stay wet with condensation and corrode first.

Field noteOn older steel tanks, ask for an inspection report before you bid. Section loss in the floor or shell can require repairs before any coating, and lead in old exterior paint changes the prep and containment plan.
Farm and fire

Non-potable water tanks

Livestock tanks, fire water tanks, irrigation storage and rainwater cisterns not used for drinking have more freedom. Spray polyurea is popular here because it seals leaks, survives freeze-thaw and hoof or equipment abuse, and returns to service quickly. See our stock tank liner page for small tanks.

Water tank coating

Seal the leaks, protect the water.

A certified ArmorThane applicator can inspect your steel or concrete water tank and quote the right system, including certified options for drinking water.

Contractors: become an ArmorThane applicator

FAQ

Water tank coating questions

What is the best coating for a concrete water tank?

A thick, flexible coating that bridges cracks, such as spray polyurea over properly prepared and primed concrete. For drinking water, the product must be certified to NSF/ANSI/CAN 61.

Is polyurea safe for drinking water tanks?

Only polyurea products certified to NSF/ANSI/CAN 61, applied at the certified thickness and cured as required. Ask for the certification listing before work starts.

How do you seal a leaking concrete water tank?

Drain and clean the tank, prepare the concrete mechanically, repair cracks and joints, prime, then apply a seamless membrane such as polyurea. Surface sealers alone rarely stop leaks through moving cracks.

How often should a water tank be recoated?

Well-applied interior systems commonly last 15 to 20 years or more. Regular inspections, often every few years, catch coating damage early.

Do I need to disinfect a tank after coating?

For potable water, yes. Tanks are normally disinfected per AWWA C652 after the coating has fully cured and before returning to service.

AT
Written by the ArmorThane technical team. We have manufactured polyurea, polyurethane and polyaspartic coatings, spray foam and plural-component spray equipment in Springfield, Missouri since 1989. Potable water work must follow the tank owner specification, NSF/ANSI/CAN 61 listings and local health authority requirements.

Sources

  1. NSF/ANSI/CAN 61, Drinking Water System Components. nsf.org
  2. AWWA D102, Coating Steel Water-Storage Tanks. awwa.org
  3. AWWA C652, Disinfection of Water-Storage Facilities. awwa.org

Keep the water in and the tank sound.

Owners get a certified ArmorThane applicator for steel and concrete water tanks, cisterns and stock tanks. Contractors can add tank coating with our equipment and training, with no franchise fee and no royalties.

United States 417-831-5090 · Canada 780-444-6200

CONTACT US

REQUEST A QUOTE OR

BECOME AN APPLICATOR

ArmorThane has built a strong reputation over the past 30 years for producing high-quality, durable protective coatings.

group 115 660555abebfe4
Phone Number

Tel: 417.831.5090

group 115 1 660556c21395c
Email Us

moreinfo@armorthane.com

Step 1 of 3

We want to help you find the best ArmorThane applicator for your protective coating project. Please either fill out the request form below or call us toll free at 417-831-5090, any time Monday-Friday, 8:00 a.m. to 5:00 p.m. Central Standard Time.

RV Find An Applicator

Protective Coating Applications

Products

Applicator Opportunities

Knowledge Center

Galleries