PROTECTING YOUR WORLD
ArmorLine
Sprayed On Coatings
ArmorFoam
ArmorFlooring
ArmorPrime
ArmorCoat
High Pressure
Low Pressure
Polyurea Spray Rigs
Spray Foam Rigs
Stadium Waterproofing
Silo Waterproofing
Metal Roof waterproofing
Flat Roof Waterproofing
Plaza Deck Waterproofing
Foundation Waterproofing
Concrete Tank Waterproofing
Wastewater Corrosion Waterproofing
Footbridge Waterproofing
Asbestos Encapsulation
Spray On Bedliners
Mine Equipment Protection
Blast Protection
Water Park Protection
Antimicrobial
Farm Equipment
Wastwater Corrosion
marine protection
Foam soundproofing
pipeline trench breakers
foam roofing
foam insulated tires
attic insulation
wall insulaton
Cave building
Prop Creation
Pool Deck Resurfacing
Commercial Floors
Industrial Floors
Car Parks
Driveway Coatings
grow room floors
basement floors
greenhouse floors
Who Is ArmorThane?
Dealership FAQ
How Does It Work?
Top 8 Advantages
Case Studies
Brochures
View Our Blog
Applicator Portal
Join Our Mailing List
All About Polyurea
All About Protective Coatings
Concrete Coatings Guide
Proportioner Shutdown Guide
Starting A Coatings Business
Getting Started With Training
Understanding UV Resistant Coatings
Understanding Manhole Linings
Automotive dealerships
Boat & UTV Dealerships
Automotive Accessories
Construction Companies
Manufacturing Facilities
Agriculture Facilities
Infrastructure Maintenance
Theme & Waterpark
Military & Defense
Municipal Wastewater
RV Repair Services
Pipeline Coating
Waterproofing Specialists
Construction Restoration
Secondary Containment
Deck Coatings
Learn More About Our Catalog Of Chemical Coating Products And Professional Equipment. No Matter The Application, We Have A Product Solution.
Tech Tips
Applications
Testing
Training
Promotional
Silo Waterproofing Success
Montreal's Biodome Case Study
Discover ArmorThane's Spray Foam Rigs
Power Of Polyurea Coatings
Rehabbing Wastewater Infrastructure
ArmorThane's Superior Spray On Bedliners
Trucks, Jeeps, & SUV's
Trailers & Work Vehicles
Construction Projects
Industrial Applications
Recreational Uses
Permanent Floor Coatings
Military Uses
Marine Applications
Water Feature Applications
Roofing Applications
Primary-Secondary Containment
Commercial Vehicles
Mobile Spray Rigs
Sanitation-Water Treatment
Contact Us Today With Any Question Or Request You Might Have And We Will Gladly Reach Back Out With You On The Same Day. We Are Available Five Days A Week, From 8am To 5pm Central In Both Our US And Canadian Offices.
Find An Applicator
Become An Applicator
Polyurea Spray Rig Builder
Spray Foam Rig Builder
Tell us the piece size, quantity and where it will live. We will connect you with a certified applicator.
Polyurea hard coat is a rigid, high-hardness polyurea sprayed over foam to create a tough shell. Theme parks, sign makers, prop shops, event builders and architectural fabricators use it to turn lightweight carved EPS foam into pieces that survive weather, handling and the public. It is faster than fiberglass layup, lighter than cement coatings and does not melt foam the way many solvent coatings do.
Polyurea hard coat is a fast-curing, rigid polyurea sprayed over EPS or other foam to give it a hard, impact-resistant, waterproof shell. It is used for monument signs, sculptures, theming, props, architectural moldings and floating structures. A typical process is carve the foam, spray the hard coat in multiple passes, sand, prime and paint with a UV-stable finish. Compared with fiberglass, it is faster and seamless; compared with cement coatings, it is lighter and less prone to cracking.
Carved foam letters and monument signs with a hard shell that takes paint.
Rockwork, sculptures and props that face weather and crowds. See theme coatings.
Cornices, columns and trim made from foam and hard coated for exterior use.
Lightweight pieces that survive repeated setup and transport.
Hard-coated foam floats and buoys resist impact and water.
Large sculptures and one-off pieces where molds do not make sense.
Carve, cut or CNC the EPS and glue up sections.
Remove dust and loose beads; seal the foam if the data sheet calls for it.
Apply hard coat in multiple passes to the specified thickness.
Sand high spots and add detail as needed.
Prime and finish with a UV-stable paint or aliphatic topcoat.
Hard coat is sprayed with heated plural-component equipment like other polyureas. ArmorThane supplies coatings, proportioners and complete spray rigs, and trains crews. See our polyurea spray guide and aromatic vs aliphatic polyurea.
Talk to a certified ArmorThane applicator about hard coating signs, sculptures, theming and props.
Contractors: become an ArmorThane applicator
A rigid, fast-curing polyurea sprayed over foam to give it a hard, impact-resistant and waterproof shell.
Yes. 100%-solids polyurea contains no solvent to dissolve the foam, which is why it is widely used to hard coat EPS.
Yes. After sanding and priming as needed, it can be painted. Outdoor pieces should get a UV-stable finish.
It depends on use and exposure. Pieces that will be touched, climbed or handled need more thickness, especially at edges.
It is faster, seamless and foam-safe without a barrier coat. Fiberglass can be stiffer for structural parts. Many fabricators now use hard coat for most foam work.
Fabricators and sign shops can add hard coat with our equipment and training, with no franchise fee and no royalties.
ArmorThane has built a strong reputation over the past 30 years for producing high-quality, durable protective coatings.
Tel: 417.831.5090
moreinfo@armorthane.com
We want to help you find the best ArmorThane applicator for your protective coating project. Please either fill out the request form below or call us toll free at 417-831-5090, any time Monday-Friday, 8:00 a.m. to 5:00 p.m. Central Standard Time.
Connect with an authorized ArmorThane professional to get a long-lasting, seamless protective coating for your RV. Submit the form below or call us directly at 417-831-5090 (Monday–Friday, 8:00 AM – 5:00 PM CST).
