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Tell us about your brewhouse, cellar and taproom. We will connect you with a certified applicator who can match a system to each area.
Brewery floors live a hard life: boiling wort spills, hot caustic and acid clean-in-place, sugar and yeast, dropped kegs, forklifts and floors that are almost never dry. Many coatings that work in a warehouse peel or crack within a year in a brewhouse. This guide explains which floor systems fit each part of a brewery, honestly, including where polyurea fits and where it does not.
For hot brewhouse and cellar areas with hot water, steam and caustic washdown, urethane cement (urethane concrete) is the most common choice because it tolerates thermal shock, chemicals and constant moisture better than standard epoxy. Epoxy and polyaspartic systems fit cooler, drier areas such as packaging, storage and taprooms. Spray polyurea fits containment curbs, walls, trench drains and cold areas. In every zone, use a textured, slip resistant finish and get the slope to drain right.
Hot water and steam on a cool floor expand the surface faster than the slab, which pops rigid coatings.
Caustic, acid and sanitizer cycles attack weak resins and grout.
Wet floors and moisture from below lift coatings with poor adhesion.
Wort, foam and water make smooth floors dangerous.
Dropped kegs, pallets and forklift traffic chip thin coatings.
Seams and cracks hold bacteria; inspectors want cleanable floors.
Boil kettles, hot liquor and CIP. Thermal-shock-rated systems such as urethane cement.
Constant washdown, yeast and sanitizers. Textured, chemical resistant systems.
Forklifts and pallets. Epoxy or urethane with good abrasion resistance.
Looks and cleanability. Polyaspartic or decorative flake. See polyaspartic floor coating.
Low-temperature cure matters. See commercial floor coating.
Seamless polyurea or urethane coves keep water out of joints.
Water must run to drains. Correct low spots before coating; puddles are where floors fail first.
Sugars, oils and old coatings must come out. Grind or shot blast to sound concrete.
Wet slabs need a system that tolerates moisture.
Terminate coatings into drains and up walls with integral coves.
Pick a texture that gives grip but can still be cleaned.
Match cure time to your brewing schedule.
Polyurea is not a one-coating answer for a hot brewhouse floor, and we will say so. It is a strong choice for the details that wreck floors: containment curbs around tanks, walls behind washdown areas, trench drain linings, cold rooms and spill areas. It cures in seconds, bridges cracks and goes back into service quickly.
See food and health coatings and commercial kitchen flooring for related systems.
A certified ArmorThane applicator can walk your brewery, map the zones and quote a system for each, scheduled around production.
Contractors: become an ArmorThane applicator
For hot brewhouse and washdown areas, urethane cement is the most common choice because it handles thermal shock and chemicals. Epoxy and polyaspartic fit cooler, drier areas like packaging and taprooms.
Standard epoxy is rigid and can lose bond under hot water and thermal shock, so it often cracks or peels near kettles and washdown areas.
Yes, for containment curbs, walls, trench drains, cold rooms and spill areas. Check the product temperature limit before using it in hot zones.
Use a textured finish or broadcast aggregate in the coating, and keep the slope to drain right so water does not pool.
It depends on the system and area. Fast-cure systems can return areas to service in a day or two; plan the work around a production shutdown.
Owners get a certified ArmorThane applicator and a clear quote. Contractors can add commercial floors with our equipment and training, with no franchise fee and no royalties.
ArmorThane has built a strong reputation over the past 30 years for producing high-quality, durable protective coatings.
Tel: 417.831.5090
moreinfo@armorthane.com
We want to help you find the best ArmorThane applicator for your protective coating project. Please either fill out the request form below or call us toll free at 417-831-5090, any time Monday-Friday, 8:00 a.m. to 5:00 p.m. Central Standard Time.
Connect with an authorized ArmorThane professional to get a long-lasting, seamless protective coating for your RV. Submit the form below or call us directly at 417-831-5090 (Monday–Friday, 8:00 AM – 5:00 PM CST).
