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PROTECTING YOUR WORLD

Ship Hull Coatings
& Marine Coating
Systems

How hull coating systems are built zone by zone, from anticorrosive primers to antifouling and ballast tank coatings, and where tough polyurea fits on vessels, barges and workboats.
Marine Coating Quotes

Barge, workboat or dock? Get it protected.

Tell us the vessel or structure, size and what it faces. We will connect you with a certified applicator who can inspect and quote.

  • Vessel or structure type
  • Hull material and size
  • Areas to coat
  • Drydock or haul-out timing
Rather talk now? Call (417) 831-5090
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15 years
Ballast coating target life under IMO PSPC
IMO MSC.215(82)
2008
Year TBT antifouling paint was banned
IMO AFS Convention
4 zones
Hull zones, each with its own system
Industry practice
Im2
ISO immersion class for sea water
ISO 12944-2

A ship hull is not one coating job but several. The underwater hull fights corrosion and fouling, the boot-top and splash zone take wet-dry cycling and impact, the topsides take sun and dock rubs, the decks take traffic and cargo, and the ballast tanks sit in seawater for decades. Every one of those zones gets its own system. We manufacture polyurea and polyurethane coatings used on barges, workboats and marine structures, so this guide explains hull coating systems in plain terms and where polyurea helps.

Quick answer

Ship hull coatings are multi-coat systems chosen by zone. The underwater hull usually gets an anticorrosive epoxy primer system topped with antifouling (biocidal self-polishing or non-stick foul-release). Ballast tanks get epoxy systems meeting the IMO PSPC standard. Topsides and superstructure get epoxy and polyurethane. Thick, tough polyurea is used where impact and abrasion destroy thin paints: barge decks and hulls, workboats, fenders, holds, ramps and ice or debris zones. Polyurea is not an antifouling, so it is topcoated with antifouling where fouling matters.

Start here

Hull coating zone by zone

ZoneMain threatsTypical system
Underwater hullImmersion corrosion, fouling, cavitationAnticorrosive epoxy primers, tie coat, antifouling or foul-release topcoat; cathodic protection
Boot-top / splash zoneWet-dry cycling, impact, UVHigh-build epoxy or polyurea; abrasion-resistant topcoat
Topsides and superstructureUV, salt spray, dock rubsEpoxy primer and aliphatic polyurethane topcoat
DecksTraffic, cargo, abrasion, slipEpoxy or polyurea with non-skid aggregate
Ballast and cargo tanksLong-term seawater immersion, chemicalsEpoxy systems to IMO PSPC for ballast; cargo-specific linings
Holds, ramps, fendersHeavy impact and abrasionThick polyurea or abrasion-resistant epoxy
Typical marine practice. Always follow the vessel specification and class society requirements.
Fouling

Antifouling vs foul-release coatings

Biocidal

Self-polishing antifouling

Releases biocides such as copper compounds at a controlled rate as the surface polishes. Most common on commercial hulls.

Non-biocidal

Foul-release

Low-surface-energy silicone or fluoropolymer coatings that organisms struggle to grip; they release at speed.

Regulation

TBT is banned

The IMO AFS Convention banned tributyltin antifouling paints. Local rules may also limit copper.

Polyurea is not an antifoulingPolyurea makes an excellent tough barrier, but it does not stop fouling on its own. Where fouling matters, it needs a compatible tie coat and antifouling topcoat.
Where we fit

Polyurea on boats, barges and workboats

Good fit

Barge hulls and decks

Impact and abrasion from cargo, tugs and docking chew through thin paint systems.

Good fit

Workboats and landing craft

Bow, keel and ramp protection from beaching and debris.

Good fit

Aluminum and steel jon boats

Hull armor against rocks and stumps; see our marine coatings.

Good fit

Fenders, docks and floats

Coating foam fenders and floats to protect them from tearing and UV.

Good fit

Holds and cargo areas

Thick, seamless protection against abrasion and impact.

Not alone

Fouling-critical hulls

Use with a compatible antifouling system where growth affects fuel and speed.

Ballast tanks

Ballast tank coatings

Dedicated seawater ballast tanks are some of the most corrosive spaces on a ship. For new ships covered by SOLAS, the IMO Performance Standard for Protective Coatings (PSPC) sets requirements for surface prep, coating system, film thickness and inspection, targeting a 15-year useful life. Most PSPC systems are epoxy-based. Good prep and stripe coating at edges, welds and cutouts make the difference.

Related: marine and shipping corrosion and corrosion protection coatings.

Do it right

Hull recoating in drydock

  1. Wash and inspect

    High-pressure wash on dock, then inspect coating breakdown and steel condition.

  2. Prepare

    Spot or full blast, or waterjet, to the specified standard; repair steel.

  3. Control conditions

    Hold steel above the dew point and record humidity and temperature.

  4. Prime and build

    Apply anticorrosive coats and stripe coats to the specified thickness.

  5. Topcoat

    Apply tie coat and antifouling, or polyurea and topcoat in impact zones.

  6. Inspect

    Measure film thickness and document for class and owner records.

Marine coatings

Armor the hull where it takes the hits.

A certified ArmorThane applicator can coat barges, workboats, docks and fenders with tough polyurea systems.

Contractors: become an ArmorThane applicator

FAQ

Ship hull coating questions

What coating is used on ship hulls?

Most ship hulls use an anticorrosive epoxy primer system under an antifouling or foul-release topcoat on the underwater hull, with epoxy and polyurethane systems on topsides and decks.

Can polyurea be used on boat hulls?

Yes, especially on barges, workboats, landing craft and aluminum boats where impact and abrasion matter. Polyurea does not prevent fouling, so it needs an antifouling topcoat where growth is a concern.

How often should a ship hull be recoated?

Commercial vessels are typically drydocked and recoated on a cycle of roughly 2.5 to 5 years, depending on class requirements, trade and the antifouling system.

What is the IMO PSPC?

The IMO Performance Standard for Protective Coatings sets requirements for coating dedicated seawater ballast tanks and some other spaces, targeting a 15-year useful coating life.

What is the difference between antifouling and foul-release?

Antifouling releases biocides to stop organisms settling. Foul-release coatings are non-biocidal, slick surfaces that organisms cannot hold onto at speed.

AT
Written by the ArmorThane technical team. We have manufactured polyurea, polyurethane and polyaspartic coatings, spray foam and plural-component spray equipment in Springfield, Missouri since 1989. Marine coating work must follow vessel specifications, class society rules and IMO requirements.

Sources

  1. IMO, Performance Standard for Protective Coatings (Resolution MSC.215(82)). imo.org
  2. IMO, International Convention on the Control of Harmful Anti-fouling Systems on Ships. imo.org
  3. ISO 12944-2, corrosivity categories including immersion. iso.org
  4. AMPP marine coating resources. ampp.org

Tough coatings for hard-working vessels.

Owners get a certified ArmorThane applicator for barges, workboats, docks and marine structures. Contractors can add marine coatings with our equipment and training, with no franchise fee and no royalties.

United States 417-831-5090 · Canada 780-444-6200

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