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PROTECTING YOUR WORLD

ELECTRICAL COATINGS

Polyurea Protection for Improved Insulation and All-Purpose Resistance

BETTER PROTECTION
FOR STAYING CONNECTED

Electricity has become almost ubiquitous in every aspect of our lives, with there being an electronic system or device for just about everything. Homes, vehicles, military equipment, municipal facilities, personal devices, and quite literally everything in between use electricity directly for their operation or indirectly as a consequence of being manufactured with energy-intensive processes. So whether we like it or not, today the world is, and is likely to remain, dependent upon electronics; perhaps even for the rest of time. Unsurprisingly, we’ve thus experienced rapid technological development in the fields of computer science, electrical engineering, and related disciplines, and have gone from unraveling fundamental insights into electromagnetism to developing more sophisticated electrical devices than anyone from as recently as a century ago might not believe is possible.
High-Voltage Power Line Insulator
However, while technology continues to advance at a breakneck pace, one thing remains the same: electrical systems are sensitive to water, moisture, heat, radiation, and other common hazards. While these vulnerabilities are well understood and factored into the design and operation of any electronic device, many devices can still be easily damaged, potentially at great risk to the comfort and well-being of millions of people or more. So to protect electrical systems and devices from damage and degradation and avoid small inconveniences as well as life-threatening power and technology outages, electrical coatings can be used to support existing insulation and resistance measures with a comprehensive barrier of durable and long-lasting materials like polyurea. 

WHAT ARE ELECTRICAL COATINGS?

The term “electrical coatings” can be confusing, as it’s often misunderstood as the polymer materials used as the insulation that surrounds wires. While fair to consider as one type of electrical coating, more generally, electrical coatings refer to the application of protective coatings to extend the lifespan of electrical equipment. First and foremost, this includes water and moisture that can lead to dangerous short circuits and corrode electrical infrastructure until it’s highly inefficient if not inoperative. For hospitals, manufacturers of vital goods, individuals reliant on respirators or dialysis machines, and countless other examples of electronics serving as a true lifeline, such inoperation can be catastrophic, making it nothing short of essential to protect electrical equipment at all costs. Unfortunately, it’s not just water and moisture to worry about either; corrosive materials like solvents or acids similarly risk causing serious damage or drastically reducing the lifespan of electrical systems or devices. Likewise, UV radiation, surprisingly common in the environments of commercial and industrial electrical equipment, can cause degradation and discoloration, which are both highly undesirable regardless of application. So by employing electrical coatings, almost any electronic device can be shielded by electrically insulating and multi resistive electrical coatings, protecting against forceful impacts, harsh abrasion, chemical exposure, and intense radiation, and nearly any other human or environmental threat posed to electrical infrastructure.

Polyurea Electrical Coatings
Electrical Coatings

WHY INVEST IN POLYUREA ELECTRICAL COATINGS?

High-performance and reliable electrical coatings require electrical insulation combined with multifaceted protection from myriad risk factors. Sound familiar? Well, if it doesn’t, let us introduce you to a premier coatings technology, and the centerpiece of ArmorThane’s industry-leading products and services: polyurea. Polyurea, or polyurea spray elastomer technology, is a materials solution used to protect everything from electronics to truck beds thanks to its high versatility, broad compatibility, and exceptional performance characteristics. Firstly, polyurea is electrically insulating, a bare necessity for shielding electrical equipment. Moving on to what might not be so obvious, polyurea is also extremely strong, tough enough to withstand strong impacts and frequent abrasive contact with other tools or equipment. Uniquely, polyurea’s strength is combined with comparable flexibility, allowing it to easily contour complex surfaces without breaking its seal to compromise underlying electronics. And speaking of seal, polyurea forms a waterproof and watertight membrane, reliable enough to withstand torrential downpours or even outright submersion. Critical for electrical equipment which may be housed in many different materials including concrete, metal, or plastic, polyurea is compatible with almost any substrate, and enjoys curing times so quick you may even forget how fast and easy its application was! To top it all off, polyurea is also safer and more sustainable than alternative coating technologies, as it’s made of 100% solids and with no solvents or volatile organic chemicals (VOCs). So the decision is simple; if you’re looking for all-in-all the best electrical coatings for almost any electrical equipment, look no further than polyurea, where ArmorThane can be your partner for safer and longer-lasting electronics.

Polyurea Coatings Electric vehicle battery
FREQUENTLY ASKED QUESTIONS​​
Every wire, regardless of the type, gauge, and application, are protected with thermoplastic materials or another type of electrical insulation to minimize the risk of electrical shocks and shorting. Depending on the use case, electrical wires and equipment can also be coated once more with industrial strength coatings like polyurea, ensuring electrical insulation while affording advanced protection from everything and anything that may threaten safety and stability.
The best electrical coatings are capable of providing years if not decades of lasting protection against electrical short circuits and the damage and degradation that see it occur in the first place. To this end, polyurea is a clear choice, famous for its all-purpose and full-surface protection, while also serving as a cost-effective and more sustainable alternative compared to anything else on the market.

Electrical jackets are often known simply as “insulation,” and refer to the thermoplastic materials surrounding electrical wires used to prevent electric shock and short circuits. Electrical coatings is a broader term, used on more than just wires, protecting any and all electrical equipment from moisture, heat, chemicals, and radiation to extend their lifespans and prevent dangerous or costly mishaps.

STAY CONNECTED WITH ARMORTHANE

If you want superb protection for your electrical equipment then you’ll need the highest quality electrical coatings backed by industry-leading professionals, which is exactly why ArmorThane is the ultimate partner for any electrical coatings project. With over 35 years in business, and more than 70 years of combined coatings expertise, we have all the knowledge and skills required to tackle even the most challenging installation with ease. Moreover, as full-service operators, we can be your one-stop shop for all of your polyurea and polyurethane needs, whether you’re just looking for a high-quality formulation, or seek expert guidance to start your very own coatings business. So don’t wait; contact us today to learn more about how we can help protect your electrical equipment, and discover why we’ve been the best in the business for nearly four decades!

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ArmorThane has built a strong reputation over the past 30 years for producing high-quality, durable protective coatings.
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Tel: 417.831.5090

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ABOUT THE AUTHOR

TYLER GLECKLER

I am a chemist with a specialization in nanotechnology and applied materials chemistry. My work has focused on the characterization of optoelectronic materials, namely including semiconductor nanocrystals.

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