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Railroads were once the crown jewel of the United States; manifest destiny captured the hearts and minds of many Americans, epitomized by the completion of the first transcontinental railroad less than a century after the country’s founding. Infrastructure at this size and scale had never been seen before, and in fact, it wouldn’t have been possible without the inception of the modern steel industry only several decades earlier. With mass-produced steel enormous structures with incredible load-bearing capacity could be used to construct new and improved infrastructure, which at the time, was largely centered around the railroad. Since then steel has become all but ubiquitous for trains and railways structures like bridges that have only become stronger and more sophisticated with time. But while steel structures are bigger and better today than ever before, the same challenges that plagued early railway structures remain, most notably, corrosion. An ever present concern for most metal surfaces, steel railway structures are no different, except that the consequences of unmitigated degradation can have more significant economic, environmental, and human safety concerns than for most other types of steel structures. It’s therefore essential to take additional steps to protect steel railways from rust and corrosion along with other chemical and mechanical risk factors. To this end, protective coatings like ArmorThane’s polyurea can be used as a reliable, cost-effective, and long-lasting technology, proven to perform across the test of time in myriad environments across the globe. But how does it work, and why are ArmorThane’s polyurea formulations the best solution available?
Like any application of a high-performance coating, the process begins with meticulous surface preparation. For steel structures, surface preparation usually starts with mechanical modification, specifically using a sandblaster to create a smooth and even surface. After physical alterations are made, the pre-treated surface can then be chemically prepared using ArmorPrimer, our specialty pre-coating technology that’s perfect for steel railway structures. It helps create a dampness barrier, fills imperfections, and improves the quality of adhesion between the primary coatings system and the surface of the steel structure. With that, steel structures are ready for the installation of a new high-performance coatings system, and it’s time to use the fabled hot spray technique.
Surface preparation is key, and the hot spray technique is likewise invaluable, but the magic is really found in polyurea itself. Known as an all-purpose, full-surface protective coating, polyurea can do it all. Strong and flexible, safer and more sustainable, and compatible with most common structural materials including wood, glass, plastics, concrete, and yes, steel, polyurea is found on just about every type of surface you can think of. But it’s not just polyurea’s compatibility that afford its versatility; polyurea is famous for its robust and customizable physical properties, where different formulations can be optimized for specific applications. From foundation waterproofing to military blast mitigation, there’s a polyurea formulation that can meet both your cost and performance requirements, especially when you partner with a coatings expert like ArmorThane. For nearly 40 years, ArmorThane has been at the forefront of polyurea and polyurethane technology, growing with the sector to stay on the cutting-edge of the latest and greatest coatings innovations. Capable of resisting chemical corrosion, forceful impacts, harsh abrasion, and countless other operational and environmental risk factors, our coatings are your all-in-one solution for the best in steel protection.
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