Case Study: NATO Blast Mitigation Testing with ArmorThane Polyurea

When we developed ArmorBlast, the idea was simple — build a military-grade polyurea coating tough enough to handle the worst conditions on the planet. It started with a two-component, 100% solid polyurea formula that applicators can spray across a wide temperature range, from 18°F all the way up to 150°F. Once cured, the coating holds up in temperature extremes between -40°F and 350°F without cracking, peeling, or losing structural integrity.

The physical properties tell the real story, though. ArmorBlast delivers exceptional tear and tensile strength while maintaining strong chemical and water resistance — a combination that makes it ideal for blast mitigation, containment, and structural reinforcement. It bonds well to concrete, metal, plastic, and a range of other substrates, which is why it sees regular use on military vehicles, buildings, blast walls, and high-security perimeter structures.

One thing worth mentioning for concrete applications: blow holes in the substrate need to be addressed before applying the coating. Polyurea alone will not fill those voids. Our applicators follow a specific surface preparation protocol to ensure maximum adhesion and performance under stress.